Working Area - 40' x 85'
Rail Dimensions - 50' x 110'
Robot System - Yaskawa DX200 Robot System
Robot Type - YR-MH005LS-J10
S Axis - -170° to +170°
L Axis - -65° to +150°
U Axis - -138° to +255°
R Axis - -190° to +190°
B Axis - -135° to +135°
T Axis - -360° to +360°
Power - LINCOLN POWERWAVE S500
Welding System - Abicor Binzel W500 Welding System
Cooling - yes
Cooling Type - Liquid Cooled
Rating - 550 A CO2, 500A Mixed Gases M 21
Duty Cycle - 100%
Wire Max. - 1.6 millimeters
WORKING AREA: 40' X 85'
RAIL DIMENSIONS: 50' X 110'
EQUIPPED WITH:
DUAL YASKAWA 6 AXIS WELDING ROBOTS MOUNTED ON BEAM.
ROBOT IS POSITIONED ON THE BEAM IN THE X (LENGTH), Y (WIDTH), Z (HEIGHT) TO POSITION FOR THE WELD.
ROBOT DETAILS:
Yaskawa DX200 Robot System
-Robot Type: YR-MH005LS-J10
-Structure Vertically: Articulated
-Degree of freedom: 6
-Payload: 2.2 lbs
-Max Reach: 35.24″
-Range of motion:
S Axis: -170° to +170°
L Axis: -65° to +150°
U Axis: -138° to +255°
R Axis: -190° to +190°
B Axis: -135° to +135°
T Axis: -360° to +360°
-Electrical Requirements: 400/440V, 50/60Hz
-Weight: 63.93 lbs
DUAL WELDING POWER SOURCES:
LINCOLN POWERWAVE S500
Abicor Binzel W500 Welding System
-Cooling: Liquid-Cooled
-Rating: 550 A CO2, 500A Mixed Gases M 21
-Duty Cycle: 100%
-Wire: 0.8-1.6mm
Abicor Binzel CR1250 Coolant Recirculator
DUST COLLECTION:
Donaldson Torit DFPR06 Dust Collection System
-Filtration Area: 106 m2
-Operating Temp: -10°C to 65°C
-Max Pressure Range +-5 kPA
-Wind Load Rating: 160 km/h
The main devices in Pema Vision Robot Welding Portal are two Yaskawa Motoman MH5L robot arms, two DX200 robot controllers, robot portal, two Lincoln Electric Power Wave welding power sources and other welding equipment, two vision cameras and control PC which has the Weld Control 200 software.
The robot arm closer to the cabinets is referred to as robot 1 and the other arm as robot 2. Both robot arms have 6 robot axes. On top of that both robot arms have three independent portal axes which are the so-called base axes. These axes are referred to as base-X, base-Y and base-Z. Also there is a common large portal axis which is controlled by robot 1 and this axis is the so-called station axis. All external axes (base and station axes) and their directions are shown on the picture below.