IMCAR Tank Roller Station 1 Vertical Tank & Vessel Shell Production System, 2012

Manufacturer

IMCAR

Category

Milling Machines

Type

PROFILERS, CNC - See Also M0185, M0120

Stock

None

Model

Tank Roller Station 1

Dealer Location

California

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Spec Sheet

CIRCULAR WELDING
• Welded steel frame consisting of dual columns and singular base
• 2 bolted heads at the top of columns (both internal and external)
INTERNAL HEAD COMPLETE WITH
• 1 electric movement of wheel for alignment and weld compression
• 1 pneumatic movement of inside copper bar for internal welding protection,
complete with protection gas predisposition and cooling
• Camera with external screen to monitor internal welding
EXTERNAL HEAD COMPLETE WITH
o 1 hydraulic movement of wheel with manual variable pressure and
manometer for shell alignment and welding compression
o Variable speed rotation of compression wheel in synchronization with
motorized trolleys
o Side torch fine adjustment
• Maximum height of shell: 6.5’
• Minimum height of shell: 5’
• Minimum height of shell without steel section: 3.2’
• Regulation by telescopic movement
• Machine does not require foundation
• Minimum diameter: 10.8’
• Maximum diameter: 23.9’
• Maximum thickness: up to 3/8” (dependent upon welding method)
• Minimum thickness: 12 Gauge (2mm)
• Separated hydraulic unit to manage piston compression
• Electric equipment incorporated with hydraulic case
• Total power: 10 HP
WELDING
MOTORIZED TABLE
• Completed structure made of 6 beams
• Beams with integrated recirculating ball screw for the translation of the
trolleys according to the working diameters
• Motorized adjustment of center table with screws for contemporaneous
translation of the trolleys
• 3 driven trolleys with electric motorization
• Pneumatic clamping system of wheels containment to drive the tank
• Contact wheels with polyurethane coating to eliminate material
contamination
• Variable rotation speed
• 3 support rolls to reduce the edge deformation
• Wheels made of hardened stainless steel to eliminate material
contamination
• Ball bearings on the bottom part of the trolley structure for the
translation
• 2 idle trolleys
• 3 support rolls to reduce the edge deformation
• Wheels made of hardened stainless steel to eliminate material
contamination
• Ball bearings on the bottom part of the trolley structure for the
translation
• 6th arm with predisposition for alignment and welding columns
• Maximum weight of tank 15 Tons
• Diameter from 10.8’ to 23.9’
• Thickness from 12 Gauge (2mm) to 3/8” (10mm)
• Separate control desk with potentiometer and digital readout for the
rotation speed
• Working height 19.6”
• Trolleys predisposed to work with and without support ring in case of edge
deformation
• Electrical cabinet built to CE specification
Telescopic Circular Welding 3’-6’
Motorized Table With & Without Support Ring 15 ton capacity
Maximum diameter 15’
Internal and External Weld Grinding/Cleaning Head option
Fronius Dual-MIG Welding Package

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